Design and DFM
Optimised performance, from the first step
MoldFlow analysis
Moldflow analysis is the engineering simulation that allows us to predict the behaviour of the plastic material during injection into the mould. In the design phase, this analysis allows us to optimise geometries, injection points, cooling systems and cycle times, anticipating any filling defects, deformations, or residual stresses. Integrated in a DFM (Design for Manufacturing) approach, it enables the development of industrialisable components right from the concept phase, reducing costs, scrap, modifications, and production start-up times.
Engineering: the bridge between concept and production
In this phase, functional specifications are translated into feasible technical solutions, with a focus on optimising cost, reliability, and product quality. Our approach integrates technical know-how with design logic, incorporating moulding and assembly constraints from the earliest stages. Each component is analysed in detail to ensure maximum consistency between shape, materials, production process and expected performance.
Preliminary analysis of the component
Assessment of functional requirements and technical specifications.
Material selection
Polymer selection based on mechanical, thermal, aesthetic and process requirements.
Technical and geometric optimisation
Review of geometries with a view to production, assembly, and durability.
Study of tolerances and interfaces
Precise definition of mechanical couplings and functionalities.
DFM verification and criticality analysis
Early identification of moulding problems.
Preparation for production
Validation of the final model, support for Moldflow phases and mould construction.
Materials
Material selection is a strategic step that has a direct impact on performance, durability, budget, and productivity. We support you with a careful evaluation of mechanical, thermal, chemical and processability properties in relation to the final application. With established expertise in standard materials and high-performance engineering polymers we optimise the combination of performance, regulatory compliance, repeatability, and moulding stability.
+5000 tonnes in total
Chosen by those who prefer certainty
We work with industrial companies in regulated and highly complex sectors, where quality must be managed, measured and guaranteed. Those who work with us do so because we ensure structured workflows, continuous technical support and an operational capability that makes us valuable partners even on highly critical projects.
A preliminary technical comparison can make all the difference
Do you have a component to optimise, a geometry to validate or a technical development you want to take to production? We can support you right from the early stages, analysing together feasibility, materials, moulding constraints and Design To Manufacturing optimisation. For us, each technical request is the start of a coaching process aimed at transforming your specifications into the result you expect.