Details

Light Ventilation

How do you make a ventilation component lighter, more compact, and high-performing — without compromise?

Discover how we turned a technical challenge into an innovation opportunity through reengineering and advanced engineering polymers.

Challange

Lower Impact, Higher Performance

In the forced air distribution sector, the customer needed to reduce the weight and overall size of their ventilation components while maintaining high technical performance and improving product aesthetics. At the same time, they sought to optimize production costs by replacing complex machining and metal parts with more efficient alternatives.

Solution

Metal Replacement

We completely reengineered the component, replacing the metal structure with a high-performance engineering polymer. The new design enabled production through injection molding, both traditional and two-shot, combining different materials according to functional needs. The result is a lighter, more compact, and visually refined component, with cost savings and streamlined manufacturing.

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